ZDM-PLC Auotmatic feeding riveting machine (Clutch riveter)

    The machine used for process automotive clutch plates. Operator assembles workpiece and put it into positioning guide pin and steping  foot switch, the rivet is automatically fed into hole to perform riveting, the all action is controlled by PLC.The rivets move by pneumatics, and other actions are performed by vibrating plates and pneumatic actuators.

Processing scope and requirements:

1.For riveting join clutch corrugated plate and  fricationdisc.

2.Driven plate assembly diameter range is Ф228mm~Ф430mm.

3.Driven friction disc and corrugated plate diameter is Φ196mm~Ф370mm.

4.Corrugated plate rivet hole dimater is 5.2mm（0-0.15mm）:friction disc

   rivet hole diameter is 5.2mm (0-0.2):

5.Both sides of rivet total 18 Nos and processing time less than 55 Seconds.

6.Evenly and without skewing after riveted, flanging  area no clearance check

   by 0.05mm feeler gauge.

7.Riveted torque meter detacts 10 pieces clutch assembly (total 180 rivets)

   and torque in the range of 1-1.75N.m.

Equipment requirements:

1.The device operation interface is English.

2.Upper tool center guide bar reposition by spring.

3.Lower riveting tool guide bar stretching by pneumatic, and guide bar

   pressure adjusting by pneumatic valve.

4.Lower riveting tool guide bar's pressure large than upper tool spring force.

5.Riveting tool Service life more than 50000 times.

6.When the equipment fails, it can stop automatically and there is sound and

   light alarm.

7.The master cylinder uses a precision pressure regulator to connect the

   cylinder pressure. In the air-off state, the cylinder head can remain in place

   and does not fall off.

8.Automatic grease filling is added to the main lubrication area of the

   equipment. If the manual lubrication that must be marked.

9.The device power switch is locked and can be locked when the power is

    turned off.

10.Emergency stop button with self-locking function, mushroom head is red,

     start button is green.

Equipment operation process:

1.The actuator is in place when machine is turned on, the vibrating plate to

    detect the rivet signal to determines whether switch on or not.

2.Manual put clutch to position and sensor detact placed or not to prevent

   misues,and then step on the foot switch.

3.Pneumatic sylinder down and put rivet on hole ,riveting ,and rivet slide way

   to separate rivet one time.

4.Riveting cylinder rises to original position and fixed rivet channel to

   separate one time.

5.Return to execute the next operatio.